Emeco Investor Day Presentation
Released
Released
Announcement PDF
THE FORCE BEHIND EMECO
OUR ASSET MANAGEMENT & MAINTENANCE SERVICES STORY
Investor Day: December 9, 2025
Co-hosted by: Jarden & Wallabi Group
EMECOGROUP.COM
EMECO AT A GLANCE
2
950+ Employees Fleet size of ~850
7 Workshops across
Australia
$785m FY25 Revenue
$301m FY25 Op. EBITDA1
Strong balance sheet
low leverage (0.65x)
260+ projects
Operations in all key mining regions in Australia
Corporate Office
Force Workshop
Emeco Rental
◼ Founded in 1972 and headquartered in Perth, Australia
◼ Australia’s largest mining equipment rental provider
◼ Listed since 2006 ASX:EHL
◼ Black Diamond – major shareholder at ~41%
◼ Fleet - 850 pieces of open cut and underground equipment
1. Operating financial metrics are non-IFRS measures. Refer to the reconciliation of non-IFRS measures to IFRS measures contained in Appendix 1
Largest Australian mining equipment rental provider, complemented by value-added services including high quality maintenance,
equipment rebuild, fleet optimisation technology, technical and engineering services
EMECOGROUP.COM
FLEXIBLE EQUIPMENT FLEET
3
Open-cut fleet Type Count
Trucks 378
Dozers 169
Loaders 78
Graders 48
Excavators 49
Ancillary 12
Total 734
Underground fleet Type Count
LHD Loaders 39
Trucks 25
Jumbo Drills &
Cable Bolters
17
Production Drills 6
Charge Unit 5
Other 24
Total 116
Source: Emeco fleet data as of November 2025
Emeco’s fleet is strategically configured to suit all Australian mining regions and commodities
EMECOGROUP.COM
EMECO – MORE THAN EQUIPMENT HIRE
4
EMECO: MUCH MORE THAN EQUIPMENT HIRE
▪ We are as much a maintenance business as we are a rental business
▪ 46% of our revenue comes from maintenance and workshop services
▪ This generates - ~$50M in Op. EBITDA1 and ~$40M in Op. EBIT1
▪ Maintenance services have driven low capital intensity earnings growth over
the last 4 years
▪ Customers increasingly seek maintenance services alongside equipment
rental, plus our asset management and condition monitoring technology for their
own fleet
▪ ~45% of our equipment rental also supplies fully maintained services, separate to
our Force business
▪ The Force business supplies maintenance and rebuild services to a range of
customers, including the Emeco rental business
▪ Our workshops and maintenance revenue and earnings have grown significantly:
▪ Revenue1 – 3-year CAGR 23%
▪ Operating EBITDA1 – 3-year CAGR 83%
▪ Operating EBIT1 – 3-year CAGR 119%
1. All figures refer to Operating Results and exclude corporate and intersegment eliminations – see Appendices 1 and 2 for full reconciliation.
EMECOGROUP.COM
OUR MAINTENANCE SERVICE BUSINESS
5
Emeco is as much a maintenance services business as it is an equipment rental business.
Over $400 million (46%) of our gross revenue and ~$50 million of EBITDA comes from low-capital maintenance
and workshop services.
54%
Dry Hire
1. All figures refer to Operating Results and exclude corporate and intersegment eliminations – see Appendices 1 and 2 for full reconciliation.
410
479
Gross Revenue ($m)1
Maintenance Rental
49
314
Operating EBITDA ($m)1
Maintenance Rental
42
166
Operating EBIT ($m)1
Maintenance Rental
EMECOGROUP.COM
222
321
373
410
8
34
46 49
4
29
39 42
0
80
FY22A FY23A FY24A FY25A
Revenue ($m)¹ Operating
EBITDA ($m)¹
Operating EBIT ($m)¹
MAINTENANCE SERVICES GROWTH
Workshop & maintenance revenue has almost doubled since FY22, whilst EBITDA has grown by more
than 5x and EBIT by more than 10x
1. All figures refer to Operating Results and exclude corporate and intersegment eliminations – see Appendices for full reconciliation.
EMECOGROUP.COM
OUR MAINTENANCE EARNINGS BY SEGMENT
7
FY25 Gross Revenue
Rental - Dry Hire Rental - Maintenance
Force - Maintenance External Force - Maintenance Internal
Emeco generates significant levels of low-capital maintenance and workshop services through both its Rental and
Force businesses
46%
Maintenance
54%
Equipment
Rental
$M Equipment
Rental
Maint.
Rental
Force Corporate Consol.
Elimins
Group
Revenue1 479.2 136.2 273.5 - (103.5) 785.4
Op.
EBITDA1
314.1 14.6 34.2 (43.0) (18.8) 301.1
Op. EBIT1 166.2 14.6 27.1 (43.4) (18.8) 145.7
Almost
$50 million
of our gross
EBITDA1 comes
from maintenance
and workshop
services.
1. All figures refer to Operating Results and exclude corporate and intersegment eliminations – see Appendices 1 and 2 for full reconciliation.
OUR MAINTENANCE SERVICE OFFERING
Equipment Rental Support
~750 highly-trained, specialised
workshop and maintenance personnel
Maintenance & Workshop Services
Equipment Monitoring
Technology & Asset
Management
Distribution Centres
& Sourcing
Finance, Legal,
Commercial &
Administration
200 professional staff
850 pieces of mining
equipment
Force
Fabrication
Equipment &
Component
Rebuilds
Electrical
Services
Maintenance
Incl. battery-
powered
Field Service
Line Boring
Rental
Asset
Management
& Reliability
On-site
equipment
maintenance
Onboard
equipment
monitoring
Client-owned
equipment
management
Surface fleet
rental
Underground
fleet rental
Emeco offers an extensive range of workshop and maintenance services in addition to equipment rental
EMECOGROUP.COM
THE FORCE BEHIND FORCE
9
Emeco employs ~ 950 people. 77% of our employees provide workshop and maintenance services, supported by specialised
asset management, planning and reliability experts. Our distribution centres provide 24/7 parts and logistics support.
MAINTENANCE CAPABILITIES
▪ Heavy duty diesel fitters
▪ Electrical technicians
▪ High voltage electricians
▪ Fabrication boilermakers
▪ Power generation technicians
▪ Drill specialists
EQUIPMENT RENTAL
▪ Surface and underground fleet rental
▪ Business development and customer
engagement
ASSET MANAGEMENT & IT
▪ Planning
▪ Reliability
▪ Equipment Monitoring Technology
development and support
SUPPORT
▪ Inventory procurement and logistics
▪ Labour recruitment and mobilisation
▪ Finance, legal, commercial and admin
▪ HSET
Workshop &
Maintenance
77%
Workshop &
Maint. Support
4%
Rental
5%
Dist. Centre &
Procurement
3%
Asset Mgmt, Planning,
Reliability & Tech.
6%
Corporate
5%
OUR WORKFORCE
EMECOGROUP.COM
AVENUES TO GROW OUR LOW CAPITAL BUSINESS
10
Mine
Infrastructure
Agriculture
Battery-powered
Fleet Maintenance
Transport Fleet
Maintenance
Rail
Civil
Infrastructure
Client-owned
Fleet Maintenance
Power
Generation
Defence
Field Services
(Australia)
There are multiple avenues to grow our low capital-intensity maintenance services offering organically and via M&A
MINING FLEET SERVICES
OTHER MINING INDUSTRY ASSETS
SECTOR DIVERSIFICATION
▪ Low risk - grow our existing core capabilities
▪ Accelerates entry into streams we are developing organically
▪ Potential to cross-sell as an add on to our existing rental customers
▪ Broadens pool of skilled workers that can be deployed across our business
▪ Expands core capabilities to other asset classes
▪ Deepens relationship with existing mining customers
▪ Broadens market opportunities and diversifies into non-mining sectors
▪ Ability to develop stand-alone businesses with alternate (non-mining)
channels to cross-sell
EMECOGROUP.COM
Workshop &
Maintenance
Services
EMECOGROUP.COM
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EMECOGROUP.COM
WORKSHOP OVERVIEW
12
Perth Kalgoorlie Pt. Hedland Mackay
Mechanical Rebuild
HD Mechanical R&M
HD Component Rebuild
Ancillary Mechanical Rebuild
Ancillary R&M
Dyno Tuning & Collaboration
Heavy Fabrication
Boilermaker & Certified Welding
Line Boring
Paint & Blast
Field Service
Design, Drafting & Engineering
High Voltage / Electric Drive Maintenance
EMECOGROUP.COM
MECHANICAL REBUILDS
13
https://www.youtube.com/watch?v=saWZ_3lsnCY
Our workshop specialists perform repairs and full rebuild services – stripping machines back to chassis or tailoring repairs
to our customers’ needs
EMECOGROUP.COM
FABRICATION
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Our team of fabrication specialists can strip back implements and attachments, identify wear and torsion issues so our customers
can make better repair v replacement decisions. Our blast and paint facilities are some of the largest in the country servicing mining.
Services include:
▪ Heavy fabrication works
▪ Large excavator major
attachment refurbishment works
▪ New parts manufacture light-
medium sized fabrication
▪ Damaged equipment and parts
repairs
▪ Design, drafting, engineering and
certification
EMECOGROUP.COM
NATIONWIDE FIELD SERVICE
15
With over 150 people across 70 projects, our field service crews ensure our customers’ up-time is maximised. We have the
people and asset management and condition monitoring services to keep equipment working for our customers.
• 150 field support crew
• 110 service vehicles
• Supporting circa 70 projects across Australia
Services include:
▪ Heavy mining equipment (HME) mechanical services
▪ HME / SME electric drive / high voltage maintenance
▪ Auto electricians
▪ Marine power generation technicians
▪ Boilermakers
▪ Mobile line boring
▪ Vehicles and supporting equipment
▪ Breakdown team for instant response
▪ Shutdown trailer and container
▪ Product support advisor drill technicians
EMECOGROUP.COM
▪ 7-day operations across a national network:
providing rapid response for both scheduled and
unplanned maintenance events.
▪ Consolidate and distribute ~10,900 parts/month
to support continuous operations.
▪ Reducing equipment downtime and freight cost.
▪ Advanced reporting tools track order status and
delivery windows, improving supply precision.
DISTRIBUTION CENTRES
We keep equipment working
Distribution Centre 22 GatewayDr, Paget QLD
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EMECOGROUP.COM
Asset Management &
Technology Solutions
EMECOGROUP.COM
17
EMECOGROUP.COM
EMECO: A COMPLETE FLEET PARTNER
Whether it’s our customers’ fleet or ours — Emeco delivers rental, maintenance, rebuilds, and end-to-end fleet management
Emeco is more than just a rental company — we deliver integrated fleet support. Everything we’ve built for our fleet is
available to support our customers’ fleet.
Emeco
Fleet
Customer
Fleet
Large rental fleet
Surface and underground
▪ Australia's largest rental fleet
▪ Providing flexibility to adapt to our customers' changing requirements.
▪ Full rental requirements, through a single partner.
Full Maintenance Solutions
▪ Maintenance is hard work. Emeco can take care of all of our customers' maintenance needs.
▪ We maintain our fleet, as well as our customers' fleet
Asset Management & Maintenance
Planning
▪ Emeco have been managing mobile equipment for over 50 years.
▪ We have extensive history and experience managing Australia's largest rental fleets
▪ Our learnings and scale add value to our customers' operations.
Condition Monitoring & Reliability
▪ Emeco has developed its own proprietary approach to condition monitoring
▪ By managing component health, we minimise cost and maximise uptime.
▪ Our extensive knowledge has been built over decades of experience.
Force – Equipment & Component
Rebuilds
▪ Strong history in equipment rebuilds, with established workshops across all major mining areas.
▪ Our workshops support our customers’ needs, whether minor refurbishments, to zero hour rebuilds.
Force – Field Service
▪ Emeco have an extensive field service team, providing mobile experts to support our fleet as well as our
customers'.
▪ This service includes fitters, auto electricians, diagnostic experts, boiler makers and line boring
RevaloAI – Technology Solutions
▪ Flexible operational technology solutions covering production, health, communications and fleet tracking
▪ Tailored solutions bannered under a single platform
EMECOGROUP.COM
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Asset
Management
EMECOGROUP.COM
EMECOGROUP.COM
ASSET MANAGEMENT
20
Our asset support team is crucial to the success of all Emeco operations and
supports the maintenance activities across all our sites.
▪ Assets team – provides guidance on asset strategy, when assets should undergo more
extensive repair works, including off site repairs.
▪ Reliability Team – Continually monitors the reliability of assets and identifies fleet
performance issues, works through the data and advises site on actions to improve fleet
performance and reliability.
▪ Long term planning team – Develops long-term maintenance plans, sources components
and ensures delivery to site in a timely manner supporting the sites and limiting major
component downtime.
▪ Condition Monitoring – through our EOS telemetry, the team remotely monitors all critical
health indicators, and, where identified, engages directly with the affected site to commence
an intervention action on that asset. This reduces the likelihood of consequential loss through
a preventable failure event.
▪ Data Analysts – A team of data scientists and mathematicians whose whole focus is to
support the other functions in the Brisbane office, providing in depth data analytics
▪ Compliance Team – Provides compliance and regulatory support to the Emeco business,
ensuring the equipment complies with all site requirements including statutory, regulatory and
customer. Effectively ensuring a licence to operate.
EMECOGROUP.COM
SME Supported Monitoring
▪ Oil analysis & live telemetry interpreted by
experts
▪ ML-driven alerts detect issues early to
extend component life
Lifecycle Planning
▪ Long-term planning flows into short-term &
shutdown execution
▪ Designed to maximise uptime and reduce
unplanned downtime
ASSET MANAGEMENT – SERVICES
A data driven approach to Asset Management leveraging content experts to enable our execution team
Reliability Control
▪ Performance reviews drive first-time fixes &
reduce repeats
▪ Ensures national strategy is applied
consistently at site
Inventory & Rebuild Forecasting
▪ 6-month forward view aligns parts, labour &
rebuilds
▪ Inventory is optimised for availability and
capital efficiency
Scalable / Advanced Analytics
▪ Use of advanced analytics / ML to drive
efficiency and convert data to value
▪ Data informs experts across planning,
maintenance, and rebuilds – experts have
high tool time.
Continuous Improvement
▪ Relentless focus on execution, review, and
refinement
▪ Leverage technology to break down
traditional barriers
EMECOGROUP.COM
ASSET MANAGEMENT
22
Technology Enhancing Asset Management
Emeco has a data driven approach to Asset Management. This approach relies on people and experience — but skilled expertise is in
high demand. At Emeco, we use technology to enhance our asset management and ensure we fully leverage the skilled expertise we
have:
▪ Amplifying our subject matter experts
▪ Automating routine decisions
▪ Making our processes scalable, data-driven, and efficient
This enables smarter, faster decisions, highly efficient teams, and creates a model that’s scalable.
Real-World Problem
Problem-first: Always
designed to remove
bottlenecks, reduce risk,
and improve decision-
making.
Smart Technology
ML / AI + Human insight
= targeted, scalable
tools
AI grounded in maths,
reducing hallucinations
Expert Enablement
Productivity amplifiers:
One expert can do the
work of many via
automation, agents and
smart tools.
Data-Driven Feedback
Loops
Systems learn with input
from experts, improving
over time
Better Outcomes
Highly efficient
workforce, focused on
critical actions that
make a difference.
Scalable Equipment Management
Condition Monitoring, reliability, inventory management, planning – all tech-enabled
EMECOGROUP.COM
Condition
Monitoring
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EMECOGROUP.COM
EMECOGROUP.COM
CONDITION MONITORING
Maturity Curve
STRATEGIC
VALUE
MATURITY
Reactive
Fix it AFTER it fails
Planned
Fix it BEFORE it fails
Preventive
Maintenance
Measure it & fix it
Predictive
Maintenance
Anticipate future
conditions
Prescriptive
Maintenance
Full automation
Defer
Maintenance
Plan
Schedule
Predict
Plan
Schedule
Anticipate
Eliminate
Precision
Oil Sampling
Visual Inspections
Vibration Testing
Live Data Continuous Monitoring
5 years ago
Current state
Remaining useful life
EMECOGROUP.COM
CONDITION MONITORING
Our condition monitoring processes are highly scalable, delivering reliable equipment at the
lowest cost by using data, machine learning (ML) and expert insight to intervene only when
it matters.
What We Achieve:
▪ Extend major component life
▪ Reduce unplanned failures
▪ Eliminate unnecessary maintenance
▪ Maximise equipment availability
▪ Improve long-term fleet integrity
▪ Support frontline teams with actionable, relevant insights
Outcome: Efficient, Impactful Maintenance
By refining our alerts and using every data point wisely, we avoid unnecessary work,
protect major components, and give maintenance teams more time to focus on the right
repairs.
At Emeco, condition monitoring isn’t about data collection – it’s about using insights to keep your fleet running.
We combine multiple tools to detect early signs of risk and drive proactive maintenance.
EMECOGROUP.COM
Oil Analysis: Protecting High-Value Components, Driving Scalable Reliability
CONDITION MONITORING – OIL SAMPLES
Why It Matters
• Mining equipment contains components worth hundreds of thousands of dollars — engines, transmissions, etc.
• These parts operate in harsh conditions under extreme load. Early signs of wear can be invisible without fluid
analysis. Full life of each component cannot be achieved if issues aren't addressed quickly.
• Unplanned maintenance costs ~30% more than planned maintenance.
Our Process
• We process ~40,000 oil samples each year across all major systems (engine, powertrain, hydraulics, cooling).
• Samples are interpreted by Emeco analysts using machine history and site conditions — not just lab flags.
• Our system triggers work orders to fix root causes before failure occurs — aligned with planned shutdowns.
Scalable and Centralised
• 1,000+ rules in our proprietary engine auto-resolve ~60% of samples without human intervention.
• Machine learning models detect complex or emerging failure patterns, continually improving with feedback.
• This allows a small central team to support a national fleet, outperforming competitors who rely on larger, less
efficient local teams.
• Oil sampling is not routine maintenance — it’s a preventative safety net protecting millions in fleet value.
26
Samples taken from
machine
OEM Labs Process
Data received from labs
Emeco Analyze
• Algorithmic
• ML analysis
Experts review
all recommendations
and issue work orders
where required
EMECOGROUP.COM
Why It Matters
• Mining equipment is packed with sensors — but OEM's provide limited access to this information.
• Detecting subtle patterns across multiple systems (e.g. steering, injectors, turbochargers) can prevent catastrophic
and expensive downtime.
• Emeco’s live data model turns this noise into high-value, actionable insights.
Our Process
• Live data streaming across Emeco’s fleet via the Revalo Health platform: a continuous feed of machine performance
in real time.
• Custom rule engine goes beyond OEM alarms, detecting failures earlier and with greater accuracy — from injector
wear to turbo faults.
• Unsupervised machine learning models identify subtle sensor deviations and interdependencies that precede failure
Scalable and Centralised
• Alerts flow directly to our central condition monitoring team, not reliant on on-site judgement.
• Analysts validate alerts and trigger work orders directly into AMT, enabling early, proactive maintenance aligned.
• The ML approach is agnostic – the ML can be applied to data from other equipment types, fixed plant and industries
This data-driven model protects millions in capital value — while reducing reliance on manual oversight and enabling
scalable support across hundreds of assets.
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Live Equipment Data: Real-Time Protection for High-Cost Assets
CONDITION MONITORING – LIVE DATA
Live data from
equipment sensors
Data received from
equipment
Emeco Analyze
• Algorithmic
• ML analysis
Experts review
all recommendations
and issue work orders
where required
EMECOGROUP.COM
Information from the
unsupervised models is combined
to self-label normal and abnormal
windows of data.
Maximising Uptime Through Machine Learning
▪ Emeco deploy unsupervised learning models to
detect early signs of abnormal equipment behaviour
across sensor networks.
▪ Models learn what “normal” looks like across multiple
data streams, including how sensors interact—not just
isolated readings.
▪ Condition Monitoring Analyst feedback allow us to
retrain the deep neural network, improving accuracy
over time.
▪ Lightweight models run near real-time diagnostics
without relying on full historical datasets—delivering
faster, actionable insights.
▪ Analysts receive anomaly scores and intuitive
visualisations, enabling proactive maintenance
scheduling and reducing unplanned downtime.
▪ Outcome: Machine learning accelerates decision-
making by flagging critical issue - freeing Emeco’s
experts to focus where their skills add the most value.
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CONDITION MONITORING – MACHINE LEARNING
OPERATIONAL MONITORING
What We Do - Turning Data into Equipment Protection
Daily Review of Equipment Alerts: Mechanical and operator-induced alerts monitored every 24 hours;
high-risk events escalated to clients for action.
Operator Event Monitoring: Detect abuse events like:
▪ Gear shifts under load
▪ Over/under speeds
▪ Pre-lube overrides
▪ Mapped to operator and time for targeted training and accountability
Payload Compliance: Track payloads against OEM (CAT 10-10-20) guidelines to reduce structural and
drivetrain stress from over loading.
Haul Road Condition Mapping: Use frame stress and shock data to identify rough haul roads
contributing to wear and unplanned downtime.
EMECOGROUP.COM
Model:
793D
Unit ID:
RD625
Component:
Engine
Data:
Live Telemetry
Live Data Indicators
• Sustained high exhaust gas temperatures (EGT)
• Temperature patterns indicating turbocharger performance
degradation.
Intervention Actions
Priority 3 - ENGINE – High Exhaust Gas Temperatures.
1. Prepare machine for testing.
2. Check wiring harness and wiring to exhaust gas temp sensors.
3. Clean and test temperature senor for open/short circuit.
4. Ensure air induction system is free from restrictions (inc. all air
filters).
5. Carry out full inspection of all turbos (remove the lagging and
inspect the v band clamping faces on the cartridges, as well as
removing intake and exhaust pipe from the flowerpots to inspect
both sides of each turbo for worn fins and if there has been
contact with the housings).
6. Inspect manifolds for damage, cracks and leaks.
7. Add dye to fuel system.
8. Pressure test fuel system. Use black light to inspect for leaks.
9. Ensure injector O-rings are serviceable.
10. Check fuel pump operation and test fuel pressures.
11. Ensure to report on all inspections, repairs and findings. Attach
any relevant paperwork or photos to workorder in AMT.
Fault Detected
• Turbocharger bearing failure.
• Risk of bearing collapse sending debris into engine.
Business Impact
• Prevented potential debris contamination that at worse could have required full top-end replacement or complete engine replacement,
protecting 50% remaining engine life.
Case Study | CONDITION MONITORING
EMECOGROUP.COM
Model:
789C
Unit ID:
RD534
Component:
Engine
Data:
Live Telemetry
Live Data Indicators
• Exhaust gas temperature (EGT) delta between cylinders.
• Cylinder performance imbalance identified through cut-out
testing.
Intervention Actions
Priority 3 - ENGINE – High EGT Difference.
1. Prepare machine for testing.
2. Check wiring harness and wiring to exhaust gas temp sensors.
3. Clean and test temperature senor for open/short circuit.
4. Ensure air induction system is free from restrictions (inc. all air filters).
5. Carry out full inspection of all turbos (remove the lagging and inspect the
v band clamping faces on the cartridges, as well as removing intake and
exhaust pipe from the flowerpots to inspect both sides of each turbo for
worn fins and if there has been contact with the housings).
6. Inspect manifolds for damage, cracks and leaks.
7. Add dye to fuel system.
8. Pressure test fuel system. Use black light to inspect for leaks.
9. Ensure injector O-rings are serviceable.
10. Check fuel pump operation and test fuel pressures.
11. Ensure to report on all inspections, repairs and findings. Attach any
relevant paperwork or photos to workorder in AMT.
Fault Detected
• Failed #10 injector.
• Excessive fuel dilution into engine oil.
• Risk of bearing damage from oil contamination
Business Impact
• Prevented oil leeching and accelerated wear of bottom-end bearings as well as liner damage, protecting engine longevity and operational
reliability.
Case Study | CONDITION MONITORING
EMECOGROUP.COM
Task:
Con-Mon WO
Feedback
Method:
AI review with
grade and
action
Better Oversight: Real Technology Solving Real Problems
• A key driver to ensure our monitoring is effective is ensuring that maintenance tasks are completed in full and that any follow-up work or
findings are clearly captured.
• Historically, this oversight has relied heavily on on-site supervision and manual work order reviews — a process that is difficult to scale and
inconsistent across locations.
• Emeco is leveraging AI and data tools to enhance the oversight of maintenance execution across our national fleet.
Case Study | AI OVERSIGHT ON FIELD INVESTIGATION
Example 1: PASS
• All checks completed and issue was resolved with evidence provided in the WO
Model
Task
Description
Planning Notes Field Repair Description Grade Action Model Reasoning Model Response Details
D11T
Priority 2 -
HYDRAULICS -
Fan Return Filter
Plug Events
Visionlink is showing multiple events relating to
hydraulic fan return filter bypass logged in the last few
weeks with increasing occurrences. Occurrence count
has reach max limit. Bypass events may be due to fan
motor having an internal failure generating debris as
SOS results indicate potential pump/motor wear
occurring. A work order will be entered into AMT to
carry out inspection of all screens/filters for abnormal
debris and to ensure correct operation of bypass switch
at next PM.
FILTERS ON CASE DRAIN AND FAN FILTER BYPASS
ARE NEW - BOTH SWITCHES HAVE BEEN REPLACED
INSPECTED WIRING AND FOUND BROKEN EARTH FOR
SHARED SENSOR WIRING
ALSO FOUND BROKEN SIGNAL WIRE TO SWITCH ON
CASE DRAIN
REPAIRED HARNESS AND TESTED - ALL OK
SAM ROHDES REPAIR
FB JR 23/10/25
Pass Pass
['All planning
tasks
addressed
and work
completed']
Describes replacement of new filters and
switches, specific electrical issues found
and repaired, and testing/verification with
'ALL OK'. No follow-up requested, issue
found and resolved.
Example 2: FAIL
• The WO was closed without all of the required checks being completed, this WO would be flagged to a Reliability Engineer to review with site
Model
Task
Description
Planning Notes Field Repair Description Grade Action
Model
Reasoning
Model Response Details
793C
Priority 2 -
TRANSMISSION
- High Wear
Filtergram results have returned showing an elevated level of
wear overall for low oil hours. Ferrous wear dominated the
sample, consisting of large fatigue and rolling fatigue, as well as
extensive rubbing wear. Lesser amounts of copper and friction
material was present. All other wear predictors are within
acceptable limits. Oil and filters were changed at time of
sample. Levels suggest possible abnormal gear, bearing or
pump wear occurring. A work order will be raised in AMT to
carry out investigations into the source of the increased wear.
Continue to monitor compartment condition with regular sample
intervals after investigations have been completed.
16.10.25 - MT- WAITING ON PARTS NO PARTS
CAME FOR THE JOB
TRANSMISSION P2 COMPLETE.B.H
SMU 94999 HRS
Fail Fail
['all work
not done']
The RepairDesc states 'WAITING ON PARTS
NO PARTS CAME FOR THE JOB', suggesting
that no actual work or investigation was
performed on the transmission. There is no
detail on checks, findings, or actions taken
concerning the high wear issue.
Documentation is insufficient and the job is not
complete.
EMECOGROUP.COM
Component
Planning
33
EMECOGROUP.COM
EMECOGROUP.COM
COMPONENT PLANNING & INVENTORY
34
Inventory Strategy: Maximising Return on Capital, Availability and Responsiveness
Emeco rebuilds major components in-house via Force workshops, prioritising cost
effectiveness and quality control to support our rental fleet.
Analytics-driven forecasting (planned + unplanned demand) enables optimal stock
levels and rebuild timing — delivering what’s needed, when and where it’s needed.
Scalable, Integrated Model: Integrated with planning, rebuild, sales and logistics —
balancing rebuild throughput, labour planning, and inventory positioning (Mackay,
Gunnedah, Perth).
Enables Emeco to respond faster, control cost, reduce reliance on OEMs, whilst
ensuring working capital is highly controlled.
In-House Rebuilds
Major Components
Engines, Transmissions,
Powertrain, Cylinders
Strategic Advantages
Speed to Respond
Supply Chain Security
Quality Control
Low Cost
EMECOGROUP.COM
COMPONENT PLANNING & INVENTORY
35
Emeco’s integrated inventory model delivers higher availability, lower cost, and rapid response — turning working capital
into a long-term strategic advantage.
Optimised Inventory Strategy:
Data-Driven rebuilds for Capital Efficiency
Data Simulation
Monte Carlo simulation
1.1M+ scenarios to model
demand, capturing
planned, unplanned,
workshop capacity.
ML Scheduling tool to
optimise sequencing
Prioritised Rebuilds
Focus on high ROI
components that
maximise fleet availability,
align with anticipated
demand and fully utilise
available workshop
capacity.
Integrated Planning with
Workshops
6-month rolling rebuild
plan for workshops provide
labour planning and parts
ordering visibility
Value Outcomes
• Faster response to
component demand
• Higher return on
capital
• Low stockouts /
overstocks
• High labour utilisation
in workshops
Operational
Performance
& Reliability
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EMECOGROUP.COM
EMECOGROUP.COM
RELIABILITY
What Reliability Means at Emeco
• Maintenance Discipline: Focus on service quality, PM accuracy, and defect elimination
• Root Cause Engineering: Tackling critical failures, safety issues, and repeat stoppages
• Learning from the Fleet: Leveraging insights from early component failures and first-
s
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